Download Component Technical Manual For ZF MT–S 3105 REAR AXLE.

Publication No. CTM367 (01JAN06)

This Technical Manual offers all the service and repair information for ZF MT–S 3105 REAR AXLE. With this in-depth & highly detailed manual you will be able to work on your vehicle with the absolute best resources available, which will not only save you money in repair bills but will also help you to look after your bussiness. The information on this manual covered everything you need to know when you want to repair or service ZF MT–S 3105 REAR AXLE.

Models Covered:

ZF MT–S 3105 AXLE (RIGID MOUNT)

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Manual Contents:

Preface
General
Examples of Contact Pattern for the Gleason Gear-Tooth System
Lubrication and Maintenance Instructions
Wear Measurement – Multi-Disc Brake
Inscription on Model Identification Plate and Specifications for Spare Parts Orders
Conversion Table for Dimensional Units
Denomination of Standard Dimensions
Torque Limits for Screws

List of Tools (required Special Tools)
Illustrated Tables

1. Disassembly of Output and Brake
2. Reassembly of Output and Brake
3. Disassembly of Bearing Supports, Axle Insert (Type: DK) and Oil Pipes
3.1 Disassembly of Bearing Supports
3.1.1 Disassembly of Input-sided Bearing Support
3.1.2 Disassembly of Rearside Bearing Support
3.2 Separate Outputs from the Axle Casing
3.2.1 Separate Output (LH) from the Axle Casing
3.2.2 Separate Output (RH) from the Axle Casing
3.3 Disassembly of 100% – Differential Lock
3.4 Disassembly of Axle Insert
3.4.1 Disassembly of Limited-Slip Differential (D-1600)
3.4.2 Disassembly of Locking Differential (DHK-2400/DVK)
3.4.3 Disassembly of Drive Pinion
3.5 Disassembly of Oil Pipes

4. Reassembly of Oil Pipes, Axle Insert (Type: DK) and Bearing Supports
4.1 Reassembly of Oil Pipes
4.2 Reassembly of Axle Insert
4.2.1 Determine Shim Thickness for a Perfect Tooth Contact Pattern
4.2.2 Install the Drive Pinion
4.2.3 Reassembly of Limited-Slip Differential (D-1600)
4.2.4 Reassembly of Locking Differential (DHK-2400/DVK)
4.2.5 Adjust the Backlash, Bearing Rolling Moment and Bracket Width
4.3 Reassembly of 100% – Differential Lock
4.4 Mount Outputs to the Axle Casing
4.4.1 Mount the Output (RH)
4.4.2 Mount the Output (LH)
4.5 Reassembly of Bearing Supports
4.5.1 Reassembly of Rearside Bearing Support
4.5.2 Reassembly of Input-sided Bearing Support

Total Pages: 114

This manual can be used by anyone from a first time owner/amateur to a professional technician. Even the most novice mechanic can also easily follow the step-by-step guides which are made simple by the illustrations and drawings. Keep this manual handy and use it often. Performing routine, preventive maintenance will save you time & money by helping to prevent premature failure and unnecessary repairs.

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File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English