ZF 6 WG-211 Transmission ERGOPOWER Repair Manual

This Service Manual includes General Information, Technical Data, Repair Instruction and other information for ZF 6 WG-211 Transmission. How to repair your machine more efficiently. Sometimes your work falls short, but you have to redo it. A correct manual can regulate your repair work, so its value goes far beyond the amount of money you pay. This documentation has been developed for skilled staff trained by the ZF Passau for the repair and maintenance works on ZF-units. The information on this manual covered service and repair information you need to know when you want to repair the ZF 6 WG-211 Transmission.

Order No.: 5871 156 002 , 02-2006

Models Covered:

ZF – ERGOPOWER 6 WG 211

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Manual Contents:

Preface
General
Denomination of standard dimensions
Conversion table
Tightening torques for screws
Labeling of identification plate and notes on spare parts ordering
Configuration of transmission
Measuring points and connections
Notes on oil grade and oil fill quantity

1. DISASSEMBLY – Electro-hydraulic control and ZF fine filter (remote-mounted filter)
2. DISASSEMBLY – Inductive sensor, Hall sensor, breather and temperature sensor
3. DISASSEMBLY – Engine connection and oil pressure pump
4. DISASSEMBLY PTO
5. Removal of input shaft and clutches
6. DISASSEMBLY Clutches KV/KR/K1/K2/K3/K4 Input shaft
7. Reassembly of clutches KV/KR/K1/K2/K3/K4 Input shaft
8. Installation of input shaft and clutches
9. Reassembly engine connection and oil pressure pump
10. Reassembly – PTO
11. Reassembly inductive sensor, Hall sensor, breather and temperature sensor
12. Reassembly – Electro-hydraulic control unit with proportional valves
13. Reassembly ZF-fine filter (pressure filter, oil filler tube and oil drain plug)

Total Pages: 133

This manual can be used by anyone from a first time owner to a professional technician. Even the most novice mechanic can also easily follow the step-by-step guides. which are made simple by the illustrations and drawings. Keep this manual handy and use it often. Performing routine, preventive maintenance will save you time & money by helping to prevent premature failure and unnecessary repairs.

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File Format: PDF
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Language: English
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