Download Service Repair Manual for Mitsubishi FB10KRT PAC, FB12KRT PAC, FB15KRT PAC Forklift.
This Service Manual: Chassis Mast Options Service Manual is in DE and Fr (English version is not available). Controller Service Manual in English.
This Factory Service Repair Manual offers all the service and repair information about Mitsubishi FD80N, FD90N Forklift. With this in-depth & highly detailed manual you will be able to work on your vehicle with the absolute best resources available, which will not only save you money in repair bills but will also help you to look after your investment. The information on this manual covered everything you need to know when you want to repair or service on Mitsubishi FD80N, FD90N Forklift.
Models Covered:
Chassis, Hubgerüst & Optionen Wartungshandbuch —– Châssis, mât & options Manuel d’atelier
FB12KRT PAC EFB10A-20001-up
FB15KRT PAC EFB10A-50001-up
FB12KRT PAC EFB10A-20001 et suivants
FB15KRT PAC EFB10A-50001 et suivants
FB10KRT PAC EFB10A-10001-up
FB12KRT PAC EFB10A-30001-up
FB15KRT PAC EFB10A-60001-up
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Manual Contents:
ALLGEMEINE
INFORMATIONEN
Lage der Seriennummern, Abmessungen, Technische Daten
ELEKTRISCHE
KOMPONENTEN DES
FAHRZEUGS
Konsolenbox, Schlüsselschalter, Lampenspezifikationsdiagramm
MOTOREN
Einbaupositionen des Motors, technische Daten, Konstruktion,
Anziehen von Starkstromkabelanschlüssen, Verfahren und wichtige
Punkte für Ausbau und Einbau usw.
VORDERACHSE
Konstruktion und Funktionen, Zerlegen und Zusammenbau der
Vorderachsbaugruppe. Servicedaten
HINTERACHSE
Hinterachse, Hinterräder, Aus- und Einbau, Zerlegen und
Zusammenbau, Einstellung, Fehlerbehebung, Servicedaten
BREMSSYSTEM
Technische Daten, Konstruktion und Funktionen, Verfahren und
wichtig Punkte für Zerlegen und Zusammenbau, Inspektion und
Einstellung, Fehlerbehebung, Servicedaten
LENKSYSTEM
Technische Daten, Konstruktion und Funktionen, Verfahren und
Schlüsselpunkte für Ausbau und Einbau, Lenksteuerventil,
Hydraulikkreislauf, Fehlerbehebung, Servicedaten
HYDRAULIKSYSTEM
Behälter, Pumpe, Steuerventil, Hub- und Neigezylinder,
Flussreglerventil, Senksicherheitsventil
HUBGERÜSTE UND
GABELN
Simplex-Hubgerüst, Duplex-Hubgerüst, Triplex-Hubgerüst
SERVICEDATEN
Inspektionsstandards, Regelmäßiger Austausch von Teilen,
Schmierungsstandards, Gewichte der Hauptkomponenten, Anzugs –
moment für Standardschrauben und -muttern, Spezialwerkzeuge
OPTIONEN Rundumleuchtensatz, Arbeitsbeleuchtungssatz, Reifensatz
INFORMATIONS
GÉNÉRALES
Emplacement des numéros de série, dimensions, données techniques
COMPOSANTS
ÉLECTRIQUES DU
CHARIOT
Tableau de bord, clé de contact, tableau des spécifications des témoins
MOTEURS
Positions d’installation du moteur, caractéristiques, structures, serrage
des bornes du câble haute tension, procédures et suggestions de dépose
et de pose, etc.
ESSIEU AVANT
Structure et fonctions, démontage et montage de l’ensemble d’essieu
avant, données de service
ESSIEU ARRIÈRE
Essieu arrière, roues arrière, dépose et pose, démontage et montage,
réglage, dépannage, données de service
SYSTÈME DE FREINAGE
Spécifications, structure et fonctions, procédures et suggestions de
démontage et de montage, contrôles et réglages,
dépannage, données de service
CIRCUIT DE DIRECTION
Spécifications, structure et fonctions, procédures et suggestions de
dépose et de pose, distributeur de direction, circuit hydraulique,
dépannage, données de service
CIRCUIT HYDRAULIQUE
Réservoir, pompe, distributeur, vérins de levage et d’inclinaison, clapet
régulateur de débit, clapet de sécurité d’abaissement
MÂTS ET FOURCHES Mât Simplex, Duplex, Triplex
DONNÉES DE SERVICE
Normes de contrôle, remplacement périodique de pièces, normes de
lubrification, poids des principaux composants, couples de serrage des
boulons et écrous standard, outillage spécial
OPTION Kit de lanternon, kit de projecteur de travail, kit de pneu
System Configuration and Outline ……………………………………………… 1 – 1
System Configuration ………………………………………………………………….. 1 – 1
Outline………………………………………………………………………………………. 1 – 2
1. Logic unit……………………………………………………………………………. 1 – 2
2. Inverter………………………………………………………………………………. 1 – 2
3. Display unit…………………………………………………………………………. 1 – 2
External View …………………………………………………………………………….. 1 – 3
1. Logic unit……………………………………………………………………………. 1 – 3
2. Inverter………………………………………………………………………………. 1 – 4
3. Display unit…………………………………………………………………………. 1 – 6
Controller Area Network (CAN) …………………………………………………….. 1 – 7
AC Motor System Basics……………………………………………………………… 1 – 8
1. Feature of AC motor…………………………………………………………….. 1 – 8
2. Speed control of induction motors ………………………………………….. 1 – 8
3. Inverter………………………………………………………………………………. 1 – 9
Function………………………………………………………………………………………… 1 – 10
Traction Control Function …………………………………………………………….. 1 – 10
1. Powering ……………………………………………………………………………. 1 – 10
2. Limitation of maximum travel speed ……………………………………….. 1 – 11
3. Regeneration………………………………………………………………………. 1 – 12
4. Controlled roll-back ……………………………………………………………… 1 – 13
5. Stall timer …………………………………………………………………………… 1 – 13
Hydraulic Control Function …………………………………………………………… 1 – 14
1. Powering ……………………………………………………………………………. 1 – 14
2. Priority……………………………………………………………………………….. 1 – 14
Steering Control Function…………………………………………………………….. 1 – 15
IPS (Integrated Presence System) Function……………………………………. 1 – 16
1. Preventing operator’s absence ………………………………………………. 1 – 16
2. Preventing lever and accelerator pedal operations ……………………. 1 – 16
3. Preventing carrige lowering …………………………………………………… 1 – 17
4. Warning buzzer …………………………………………………………………… 1 – 17
Diagnostic/Run/Setup (DRS) Modes Function…………………………………. 1 – 18
1. Mode setting with DRS switch ……………………………………………….. 1 – 18
Other Functions………………………………………………………………………….. 1 – 19
1. BDI (Battery Discharge Indicator)…………………………………………… 1 – 19
2. Service indicator …………………………………………………………………. 1 – 19
3. Tire size …………………………………………………………………………….. 1 – 19
4. Hour meter function……………………………………………………………… 1 – 19
5. Battery voltage monitor ………………………………………………………… 1 – 20
Display Function…………………………………………………………………………. 1 – 21
1. Normal operation display………………………………………………………. 1 – 21
2. Error display ……………………………………………………………………….. 1 – 22
3. Setup Option display ……………………………………………………………. 1 – 23
4. Self Diagnostic display …………………………………………………………. 1 – 24
5. History folder display……………………………………………………………. 1 – 25
Setup Option Function…………………………………………………………………. 1 – 26
1. Outline……………………………………………………………………………….. 1 – 26
2. Procedures for setting Setup Option……………………………………….. 1 – 27
3. Details of Setup Options……………………………………………………….. 1 – 29
Diagnostics Function …………………………………………………………………… 1 – 42
1. Outline……………………………………………………………………………….. 1 – 42
2. Operation procedure ……………………………………………………………. 1 – 42
Self Diagnostics Function…………………………………………………………….. 1 – 43
1. Outline……………………………………………………………………………….. 1 – 43
2. Procedure …………………………………………………………………………. 1 – 44
3. Detail of Self Diagnosis ………………………………………………………… 1 – 46
History Folder Funcstion ……………………………………………………………… 1 – 54
1. Outline……………………………………………………………………………….. 1 – 54
2. Review the fault data ……………………………………………………………. 1 – 54
Removal and Installation …………………………………………………………….. 1 – 55
Inspection Before Replacing Controllers ………………………………………… 1 – 55
1. Checking power supply ………………………………………………………… 1 – 55
2. Checking inverter and DSP card ……………………………………………. 1 – 56
3. Checking logic card ……………………………………………………………… 1 – 57
4. Checking power supply card …………………………………………………. 1 – 58
5. Checking display unit …………………………………………………………… 1 – 59
Discharging the Inverters ……………………………………………………………. 1 – 60
Replacing Inverter ………………………………………………………………………. 1 – 61
Replacing DSP (Digital Signal Processor) Card ………………………………. 1 – 63
Replacing Logic Unit …………………………………………………………………… 1 – 65
Replacing Logic Card ………………………………………………………………….. 1 – 66
Replacing Power Supply Card ………………………………………………………. 1 – 67
Basic Check ………………………………………………………………………………… 1 – 68
Basic Items………………………………………………………………………………… 1 – 68
Testing Tools………………………………………………………………………………. 1 – 68
How to Lift Rear Wheel………………………………………………………………… 1 – 69
Measurement of Card Voltage ………………………………………………………. 1 – 69
Checking Contactor…………………………………………………………………….. 1 – 73
1. Checking contactor coil ………………………………………………………… 1 – 73
2. Checking contactor tip………………………………………………………….. 1 – 73
Checking Inverter ……………………………………………………………………….. 1 – 74
Regeneration Check……………………………………………………………………. 1 – 75
This manual can be used by anyone from a first time owner/amateur to a professional technician.Even the most novice mechanic can also easily follow the step-by-step guides which are made simple by the illustrations and drawings. Keep this manual handy and use it often. Performing routine, preventive maintenance will save you time & money by helping to prevent premature failure and unnecessary repairs.
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File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English