Linde Electric Lift Truck E 20 / 25 / 30 Series 336 Service Training Manual

Download Complete Service Training Manual for Linde Electric Lift Truck E 20 / 25 / 30 Series 336.

This Factory Service Training Manual offers all the service and repair information about Electric Lift Truck E 20 / 25 / 30 Series 336. The information on this manual covered everything you need to know when you want to repair or service Electric Lift Truck E 20 / 25 / 30 Series 336.

Models Covered:

Linde Electric Fork Truck
E 14 / 16 / 16C / 18
Series 335

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Manual Contents:

2 Linde electric fork truck E 20 / 25 / 30 Series 336 1
2.1 Drive – Motor 1
2.1.1 Traction motor to 6/95 1
2.1.2 Traction motor from 7/95 3
2.1.3 Checking and renewing the traction motor brushes 5
2.1.4 Traction motor disassembling 6
2.1.5 Fan 8
2.1.6 Speed sensor 8
2.2 Drive – Gearbox 1
2.2.1 Drive axle removal 2
2.2.2 Drive axle disassembly and assembly 4
2.2.3 Planetary hub reduction gearbox (from 1/95 to 5/95) 6
2.2.3.1 Removing the planetary hub reduction gearbox from the traction motor 6
2.2.3.2 Disassembly of the planetary hub reduction gearbox 6
2.2.3.3 Assembly of the planetary hub reduction gearbox 6
2.2.3.4 Installing the planetary hub reduction gearbox on the traction motor 7
2.2.4 Planetary hub reduction gearbox (from series 6/95) 8
2.2.4.1 Removing the planetary hub reduction gearbox from the traction motor 8
2.2.4.2 Disassembly of the planetary hub reduction gearbox 8
2.2.4.3 Assembly of the planetary hub reduction gearbox 8
2.2.4.4 Mounting the planetary hub reduction gearbox on the traction motor 8
2.2.5 Drive axle installation 10
2.3 Chassis 1
2.3.1 Seat switch 1
2.3.1.1 Renewing the seat switch 2
2.3.2 Cabin 3
2.3.2.1 Torsion bar springs 3
2.3.2.1.1 Removing and installing the torsion bar springs 4
2.4 Steering system 1
2.4.1 SteerIng axle 2
2.4.1.1 Steering axle removal 2
2.4.1.2 Steering cylinder and track rod link 4
2.4.1.3 Renewing the steering cylinder seals 6
2.4.1.4 Renewing the wheel hub tapered roller bearings and shaft sealing ring 8
2.4.1.5 Renewing the axle body tapered roller bearings and wipers 10
2.4.1.6 Installing the steering cylinder and track rod link 12
2.4.1.7 Installing the steering axle 14
2.4.2 Power steering control valve 16
2.5 Controls 1
2.5.1 Travel control 1
2.5.1.1 Accelerator sensor 1
2.5.1.1.1 Accelerator sensor output signals 3
2.5.1.1.2 Adjustment of the neutral position 3
2.5.2 Braking 4
2.5.2.1 Renewing the brake linings 4
2.5.2.2 Adjusting the foot brake 4
2.5.2.3 Adjusting the hand brake 4
2.6 Electrical system 1
2.6.1 Compact power module 2
2.6.1.1 Traction power module 2
2.6.1.2 Power module for lift control 4
2.6.1.3 Power module tests 6
2.6.1.4 Installation of the power modules 11
2.6.1.5 Arrangement of control panels in E 20 models 12
2.6.1.6 Arrangement of control panels in E 25 / E 30 model 13
2.6.1.7 Contactor panels 14
2.6.2 Contactors 16
2.6.2.1 Directional contactors 16
2.6.2.2 Regenerative braking contactor 1K5 18
2.6.2.3 Circuit breaker contactor 1K6 20
2.6.2.4 Testing the protective circuitry 21
2.6.3 Fuses 22
2.6.3.1 Main circuit fuses in model E 20 22
2.6.3.2 Main circuit fuses in model E 25 / E 30 22
2.6.3.3 Installation of the main circuit fuses 23
2.6.3.4 Control current fuses in model E 20 24
2.6.3.5 Control current fuses in model E 25 / E 30 25
2.6.4 Voltage converter 26
2.6.5 Main circuit section traction control 27
2.6.5.1 Current path for forward travel direction 28
2.6.5.2 Current path for reverse travel direction 29
2.6.5.3 Freewheel circuit 30
2.6.5.4 Regerative current braking 31
2.6.5.4.1 Brake circuit stage 1 31
2.6.5.4.2 Brake circuit stage 2 32
2.6.5.4.3 Brake circuit stage 3 33
2.6.6 Electronic traction control unit 34
2.6.6.1 Power supply 36
2.6.6.2 TRACTION ENABLE 38
2.6.6.2.1 Traction enable to series 6/95 38
2.6.6.2.2 Traction enable from series 7/95 39
2.6.6.3 Control of direction contactors 41
2.6.6.3.1 Forward direction of travel 42
2.6.6.3.2 Reverse direction of travel 43
2.6.6.4 Single Pedal Models 44
2.6.6.4.1 Modification to single pedal model 45
2.6.6.5 Driving around corners 46
2.6.6.5.1 Sensors for steering position 47
2.6.6.6 Handbrake current 48
2.6.6.6.1 Checking the maximum current and handbrake current 49
2.6.6.7 Temperature monitoring traction motors 50
2.6.6.7.1 Temperature monitoring with thermal switches to series 6/95 50
2.6.6.7.2 Temperature monitoring with thermal sensors from series 7/95 51
2.6.6.8 Speed reduction 52
2.6.6.9 Regenerative braking 54
2.6.6.9.1 Speed sensor in the traction motor 55
2.6.6.10 Current sensor 56
2.6.7 LTM control for working hydraulic system and steering 58
2.6.7.1 Electronic lift control 59
2.6.7.1.1 Power supply 60
2.6.7.1.2 Enable signal, thermal switch and cut-off when battery is discharged (to series 6/95) 61
2.6.7.1.3 Enable signal, thermal sensor and cut-out with discharged battery (from series 7/95) 62
2.6.7.1.4 Control of the various work functions 63
2.6.7.1.5 Adjustments 65
2.6.7.2 Control of steering function 66
2.6.7.2.1 Operation of speed sensor 2B8 67
2.6.8 Fans 68
2.6.8.1 Fan method of operation until series 6/95 68
2.6.8.2 Fan method of operation from series 7/95 69
2.6.9 Location of connectors 70
2.6.9.1 Location of connectors to series 6/95 70
2.6.9.2 Location of connectors from series 7/95 72
2.6.10 Combined instrument 75
2.6.10.1 Indicator lights 75
2.6.10.1.1 Field weakening active indicator light (option) 76
2.6.10.1.2 Turn signal indicator light (from series 7/95) 76
2.6.10.1.3 Parking brake warning light (from series 12/94) 76
2.6.10.1.4 Brake shoe warning light (option) 76
2.6.10.1.5 Motor brush warning light 76
2.6.10.1.6 Engine temperature warning light (from series 7/95) 76
2.6.10.1.7 Travel direction indicator (option) 77
2.6.10.1.8 Hydraulic oil temperature warning light (option) 77
2.6.10.1.9 Hydraulic oil level warning light (option) 77
2.6.10.1.10 Fan warning light (from series 7/95) 77
2.6.10.1.11 Service interval indicator light 77
2.6.10.2 Battery discharge indicator 78
2.6.11 Linde Diagnostic Unit 80
2.6.11.1 Operation of the diagnostic unit in connection with the combined instrument 82
2.6.11.1.1 Programming of menu functions 11 to 24 84
2.6.11.1.2 Resetting the service interval indicator with menu function 31 85
2.6.11.1.3 Programming and reading the service hour menu functions 32 to 35 86
2.6.11.1.4 Read-out functions with menu functions 41 to 43 87
2.6.12 Brush monitoring 88
2.6.12.1 Traction motor switching contacts 89
2.6.12.2 Working hydraulics pump motor switching contacts 89
2.6.13 Wiring diagram 90
2.6.13.1 Wiring diagram to series 6/95 90
2.6.13.2 Wiring diagram from series 7/95 92
2.7 Hydraulic system 1
2.7.1 Hydraulic pump motor 1
2.7.2 Renewing the hydraulic pump motor brushes 1
2.7.3 Removing the hydraulic pump unit 1
2.7.4 Control valve 2
2.7.4.1 Removing the control valve 2
2.7.4.2 Adjusting the pressure relief valve 2
2.7.5 Working and steering hydraulivs circuit diagram 6
2.9 Options 1
2.9.1 Lighting, wipers and heater 1
2.9.1.1 Voltage converter 1
2.9.1.2 Switches 2
2.9.1.3 Fuse boxes 3
2.9.1.4 Wiring diagram 4
2.10 Specials 1
2.10.1 Pin Connectors 1
2.10.1.1 AMP-Saab Pin Connectors 1

Total Pages: 168

This manual can be used by anyone from a first time owner/amateur to a professional technician.Even the most novice mechanic can also easily follow the step-by-step guides which are made simple by the illustrations and drawings.Keep this manual handy and use it often. Performing routine, preventive maintenance will save you time & money by helping to prevent premature failure and unnecessary repairs.

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File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English