Download Service Repair Manual For Bell B35D & B40D 6×6 ARTICULATED DUMP TRUCK.
Document Part Number 872092
This Service Repair Manual offers all the service and repair information for Bell B35D & B40D 6×6 ARTICULATED DUMP TRUCK. With this in-depth & highly detailed manual you will be able to work on your vehicle with the absolute best resources available, which will not only save you money in repair bills but will also help you to look after your business. The information on this manual covered everything you need to know when you want to repair or service on Bell B35D & B40D 6×6 ARTICULATED DUMP TRUCK.
Models Covered:
B35D 6X6 (E359835)
B40D 6X6 (E409840)
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Service Manual Contents:
SAFETY
Specification
Safety Features
Material Safety Data Sheets (MSDS)
Unauthorised Modifications of the Roll Over Protective Structure (ROPS) and the Falling Objects Protective
Structure (FOPS)
Noise Emission Levels
General Safety
USER’S INFORMATINON FEEDBACK FORM
CHAPTER 1. WHEELS
REMOVAL AND INSTALLATION
CHAPTER 2. AXLES AND SUSPENSION SYSTEMS
SECTION 1. REMOVAL AND INSTALLATION
AXLES
SECTION 2. DIFFERENTIAL OR BEVEL DRIVE
AXLE DIFFERENTIAL
SECTION 3. INPUT DRIVE SHAFTS AND U-JOINTS
DRIVE SHAFTS
SECTION 4. AXLE MOUNTING PARTS
SECTION 5. AXLE SHAFTS, BEARINGS AND REDUCTION GEARS
AXLE OUTBOARD PLANETARIES
CHAPTER 3. TRANSMISSION
SECTION 1.REMOVAL AND INSTALLATION
SECTION 2. INPUT DRIVE SHAFTS AND U-JOINTS
REMOVE AND INSTALL TRANSMISSION-TO-TRANSFER CASE DRIVE SHAFT
SECTION 3. GEAR, SHAFT AND POWER SHIFT CLUTCHES
SECTION 4. HYDRAULIC SYSTEM
CHAPTER 4. ENGINE
SECTION 1. REMOVAL AND INSTALLATION
ENGINE
SECTION 2. CRANKSHAFT, MAIN BEARINGS AND FLYWHEEL
INSTALL ENGINE ON REPAIR STAND
CRANKSHAFT AND MAIN BEARING FAILURE ANALYSIS
CRANKSHAFT OIL SEALS
FLYWHEEL
CRANKSHAFT
GRINDING GUIDELINES
GRINDING SPECIFICATIONS
BLEED ENGINE OIL CIRCUIT AFTER MAJOR OVERHAUL
SECTION 3. CAMSHAFT AND TIMING GEAR TRAIN
CAMSHAFT
SECTION 4. CYLINDER BLOCK, LINERS, PISTONS AND RODS
LINER, PISTON AND ROD ANALYSIS
SECTION 5. LUBRICATION SYSTEM
REMOVE AND INSTALL OIL FILTER HOUSING
REMOVE, INSPECT, AND INSTALL ENGINE OIL COOLER
REMOVE AND INSTALL OIL PAN
REMOVE, INSPECT AND INSTALL PISTON COOLING ORIFICES
REMOVE AND INSTALL ENGINE OIL PUMP
REMOVE AND INSTALL OIL PRESSURE RELIEF VALVE
SECTION 6. CYLINDER HEAD AND VALVES
CYLINDER HEAD AND VALVES FAILURE ANALYSIS
REMOVE AND INSTALL VALVE COVER
SECTION 7. EXHAUST SYSTEM
SECTION 8. FUEL INJECTION SYSTEM
REMOVE AND INSTALL HAND PRIMER PUMP
REMOVE AND INSTALL FUEL SUPPLY PUMP
REMOVE AND INSTALL ELECTRONIC UNIT INJECTOR (EUI)
REMOVE AND INSTALL FUEL DELIVERY NOZZLE
SECTION 9. AIR INTAKE MANIFOLD SYSTEM
SECTION 10. TURBOCHARGER
SECTION 11. COOLING SYSTEM
SECTION 12. THERMOSTATS, HOUSING ANDWATER PIPING
THERMOSTATS AND HOUSING
CHAPTER 5. ENGINE AUXILIARY SYSTEM
SECTION 1. COOLING SYSTEM
FAN BELT
RADIATOR
SECTION 2. INTAKE SYSTEM
AIR INTAKE SYSTEM
REMOVE AND INSTALL CHARGE AIR AFTERCOOLER
SECTION 3. EXTERNAL EXHAUST SYSTEM
SILENCER AND EXHAUST PIPES
SECTION 4. ENGINE MOUNTING
RUBBER MOUNTINGS
SECTION 5. EXTERNAL FUEL SUPPLY SYSTEM
HAND PRIMER PUMP3
PRIMARY FUEL FILTER (WATER SEPARATOR)
FUEL TANK
CHAPTER 6. CONNECTOR DRIVE (FLEXPLATE)
SECTION 1. ELEMENTS
CHAPTER 7. TRANSFER DRIVE
SECTION 1. REMOVAL AND INSTALLATION
REMOVE AND INSTALL TRANSFER CASE
SECTION 2. GEAR SHAFTS AND BEARINGS
TRANSFER CASE
CHAPTER 8. STEERING SYSTEM
SECTION 1. SECONDARY STEERING
SECONDARY STEERING PUMP
SECTION 2. HYDRAULIC SYSTEM
STEERING VALVE
CHAPTER 9. SERVICE BRAKES
SECTION 1. ACTIVE ELEMENTS
SERVICE BRAKES B35D
SECTION 2. HYDRAULIC SYSTEM
BLEED SERVICE BRAKE HYDRAULIC SYSTEM
CHAPTER 10. PARK BRAKE
SECTION 1. ACTIVE ELEMENTS
PARK BRAKE
CHAPTER 11. FRAME AND SUPPORTING STRUCTURE
SECTION 1. FRAME INSTALLATION
WELDING ON MACHINE
SEPARATE FRONT AND REAR FRAMES
ARTICULATION FRAME
CHAPTER 12. OPERATOR’s STATION
SECTION 1. CAB
CAB MOUNTINGS
SECTION 2. SEAT AND SEAT BELT
OPERATOR’S SEAT
SECTION 3. HEATING AND AIR CONDITIONING
REFRIGERANT CAUTIONS AND PROPER HANDLING
R134a REFRIGERANT OIL INFORMATION
CHAPTER 13. SHEET METAL AND STYLING
SECTION 1. BONNET OR ENGINE ENCLOSURE
BONNET
CHAPTER 14. MAIN HYDRAULIC SYSTEM
SECTION 1. HYDRAULIC SYSTEM
MAIN HYDRAULIC PUMP
CHAPTER 15. PNEUMATIC SYSTEMS
SECTION 1. PUMPS AND DRIVES
AIR COMPRESSOR
SECTION 2. CONTROL VALVES
PNEUMATIC MANIFOLD
SECTION 3. RESERVOIR, FILTER AND TRAP
AIR UNLOADER VALVEWITH INTEGRAL AIR DRYER
SECTION 4. CYLINDERS
REMOVE AND INSTALL EXHAUST BRAKE AIR CYLINDER
CHAPTER 16. HAULAGE DEVICE
SECTION 1. FRAMES
BODY
SECTION 2. HYDRAULIC SYSTEM
BODY LIFT CYLINDER
CHAPTER 17. DEALER FABRICATED TOOLS
SECTION 1. TOOLS
DFT1178 LIFTING TOOL
DFT1181 BUSHING DRIVER
DFT1186 BUSHING DRIVER
DFT1185 SUPPORTS
DFT1187 BEARING DRIVER
DFT1188 BEARING DRIVER
DFT1189 SPANNERWRENCH
DFT1194 BEARING PULLER
DFT1199 BUSHING PUSHER
DFT1200 BUSHING DRIVER
DFT1196 BUSHING DRIVER
Total Pages: 394
This manual can be used by anyone from a first time owner/amateur to a professional technician. Even the most novice mechanic can also easily follow the step-by-step guides which are made simple by the illustrations and drawings. Keep this manual handy and use it often. Performing routine, preventive maintenance will save you time & money by helping to prevent premature failure and unnecessary repairs.
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File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English