Bell B25D & B30D 6×6 ARTICULATED DUMP TRUCK Service Repair Manual

Download Service Repair Manual For Bell B25D & B30D 6×6 ARTICULATED DUMP TRUCK.

Document Part Number 872118

This Service Repair Manual offers all the service and repair information for Bell B25D & B30D 6×6 ARTICULATED DUMP TRUCK. With this in-depth & highly detailed manual you will be able to work on your vehicle with the absolute best resources available, which will not only save you money in repair bills but will also help you to look after your business. The information on this manual covered everything you need to know when you want to repair or service on Bell B25D & B30D 6×6 ARTICULATED DUMP TRUCK.

Models Covered:

B25D 6X6 (E410814)
B30D 6X6 (E409836)

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Service Manual Contents:

SAFETY – – – – – – – – – – – – – I
Specification – – – – – – – – – – – – – – – – -I
Safety Features – – – – – – – – – – – – – – – – – – – -I
Material Safety Data Sheets (MSDS) – – – – – – – – – – – – – II
Unauthorised Modifications of the Roll Over Protective Structure (ROPS) and the Falling Objects Protective
Structure (FOPS) – – – – – – – – – II
Noise Emission Levels – – – – – – — – – – – – II
General Safety – – – – – – – – – – – – – – – – II
USER’S INFORMATINON FEEDBACK FORM – –  – i
CHAPTER 1. WHEELS – – – – – – – – – – – – -1
REMOVAL AND INSTALLATION OFWHEELS – – – – – – – – – – – 1
CHAPTER 2. AXLES AND SUSPENSION SYSTEMS – – – – – – – -3
SECTION 1. REMOVAL AND INSTALLATION – – – – – – – – – – 3
AXLES – – – – – – – – – – – – – – – – – – – – – – – – – 3
SECTION 2. DIFFERENTIAL OR BEVEL DRIVE – – — – – – 9
AXLE DIFFERENTIAL – FRONT AND REAR – – – – – – – – – – – – – 9
AXLE DIFFERENTIAL – MIDDLE AXLE – – – – – – – – – – – – 18
SECTION 3. INPUT DRIVE SHAFTS AND U-JOINTS – – – – – – – – – 33
DRIVE SHAFTS – – – – – – – – – – – – – – – – – – – 33
SECTION 4. AXLE MOUNTING PARTS – – – – – – – – – 39
SECTION 5. AXLE SHAFTS, BEARINGS AND REDUCTION GEARS – – – 51
FINAL DRIVE PLANETARY – – – – – – – – – – – – – – – – – – – – – – 51
CHAPTER 3. TRANSMISSION – – – – – – – – – – – – – – – -59
SECTION 1.REMOVAL AND INSTALLATION – – – – – – – – 59
SECTION 2. INPUT DRIVE SHAFTS AND U-JOINTS – – – – – – – – – 61
REMOVE AND INSTALL TRANSMISSION-TO-TRANSFER CASE DRIVE SHAFT — – 61
SECTION 3. GEAR, SHAFT AND POWER SHIFT CLUTCHES – – – – – – 63
SECTION 4. HYDRAULIC SYSTEM – – – – – – – – – – – – – 155
REMOVE AND INSTALL TRANSMISSION OIL-TO-AIR COOLER – – – – – 155
CHAPTER 4. ENGINE – – – – – – – – – – – – – – – – – 157
SECTION 1. REMOVAL AND INSTALLATION – – – – – – – – 157
ENGINE – – – – – – – – – – – – – – – – – – – – – – – 157
SECTION 2. CRANKSHAFT, MAIN BEARINGS AND FLYWHEEL – – – – 161
INSTALL ENGINE ON REPAIR STAND – – – – – – – – – – – – – – – 161
CRANKSHAFT AND MAIN BEARING FAILURE ANALYSIS – – – — – – – 161
FLYWHEEL – – – – – – – – – – – – – – – – – – – – – – – – – 165
CRANKSHAFT – – – – – – – – – – – – – – – – – – – – – – – – – – – – 169
GRINDING GUIDELINES – – – – – – – – – – – – – – – – – – – – – – – 175
BLEED ENGINE OIL CIRCUIT AFTER MAJOR OVERHAUL – – – – – – — – 177
SECTION 3. CAMSHAFT AND TIMING GEAR TRAIN – – – – – – – – – – – 179
SECTION 4. CYLINDER BLOCK, LINERS, PISTONS AND RODS – – – — 187
LINER, PISTON AND ROD ANALYSIS – – – – – – – – – – – – – – – – – 187
SECTION 5. LUBRICATION SYSTEM – – – – – – – – – – – – – 203
REMOVE, INSPECT, AND INSTALL ENGINE OIL FILTER BYPASS VALVE – – — 204
REMOVE, INSPECT AND INSTALL PISTON COOLING ORIFICES – – – – – – – 204
SECTION 6. CYLINDER HEAD AND VALVES – – – – – – – – – – – 205
CYLINDER HEAD AND VALVES FAILURE ANALYSIS – – – – – – – – – – – – 205
SECTION 7. EXHAUST SYSTEM – – – – – – – – – – – – – – – – – 221
SECTION 8. FUEL INJECTION SYSTEM – – – – – – – – – – – – – – 223
REMOVE AND INSTALL HAND PRIMER PUMP – – – – – – – – – — – – – – 223
REMOVE AND INSTALL FUEL SUPPLY PUMP – – – – – – – – – – – – – – 223
SECTION 9. AIR INTAKE MANIFOLD SYSTEM – – – – – – – – – – – – – 225
SECTION 10. TURBOCHARGER – – – – – – – – – – – – – – – – – 227
SECTION 11. COOLING SYSTEM – – – – – – – – – – – – – – – – – 233
SECTION 12. THERMOSTATS, HOUSING ANDWATER PIPING – – – – – 237
CHAPTER 5. ENGINE AUXILIARY SYSTEM – – – – – – – – – – – 239
SECTION 1. COOLING SYSTEM – – – – – – – – – – – – – – – – – – – – – 239
SECTION 2. AIR INTAKE SYSTEM – – – – – – – – – – – – 241
INTAKE SYSTEM – – – – – – – – – – – – – – – – – – – – – – – – – – – 241
SECTION 3. EXTERNAL EXHAUST SYSTEM – – – – – – – – – – – 243
SECTION 4. ENGINE MOUNTING – – – – – – – – – – – – – – – – 247
ENGINE AND TRANSMISSION MOUNTINGS – – – – – – – – – 247
SECTION 5. EXTERNAL FUEL SUPPLY SYSTEMS – – – – – – – – – 251
PRIMARY FUEL FILTER – – – – – – – – – – – – – – 251
SECTION 1. ELEMENTS – – – – – – – – – – – – – – – 255
CONNECTOR DRIVE (FLEXPLATE) – – – – – – – – – – – – 255
CHAPTER 7. TRANSFER CASE (DROP BOX) – – – – — – – 257
SECTION 1. REMOVAL AND INSTALLATION – – – – – – 257
TRANSFER CASE (DROP BOX) – – – – – – – – – – – – – 257
SECTION 2. GEAR SHAFTS AND BEARINGS – – – – – – – – – 263
TRANSFER CASE (DROP BOX) – – – – – – – – – – – – – – – 263
CHAPTER 8. STEERING SYSTEM – – – – – – – – – 283
SECTION 1. SECONDARY STEERING – – – – – – – – – – – 283
SECONDARY STEERING PUMP – – – – – – – – – – – – – – – 283
SECTION 2. HYDRAULIC SYSTEM – – – – – – – – – – – – 287
STEERING VALVE – – – – – – – – – – – – – – – – – – – 287
STEERING CYLINDER – – – – – – – – – – – – 290
CHAPTER 9. SERVICE BRAKES – – – – – – – – – – – 295
SECTION 1. ACTIVE ELEMENTS – – – – – – – – – – – 295
SERVICE BRAKES – – – – – – – – – – – – – – – 295
SECTION 2. HYDRAULIC SYSTEM – – – – – – – – – – 299
BRAKE VALVE – – – – – – – – – – – – – – – – – – – – – – – 299
CHAPTER 10. PARK BRAKE – – – – – – -303
SECTION 1. ACTIVE ELEMENTS – – – – – – – – – – – – – – 303
PARK BRAKE – – – – – – – – – – – – – – – – – 303
CHAPTER 11. FRAME AND SUPPORTING STRUCTURE – – – – – – 307
SECTION 1. FRAME INSTALLATION – – – – – – – – – – – 307
WELDING ON MACHINE – – – – – – – – – – – – – – – – – 307
SEPARATE FRONT AND REAR FRAMES – – – – – – – – – – – 307
CHAPTER 12. OPERATOR’s STATION – – – – – – – – – – 317
SECTION 1. CAB – – – – – – – – – – – – – – – – – 317
CAB MOUNTINGS – – – – – – – – – – – – – – – – – – – – – 317
SECTION 2. SEAT AND SEAT BELT – – – – – – – – – 321
OPERATOR’S SEAT – – – – – – – – – – – – – – – – – – – – – 321
SECTION 3. HEATING AND AIR CONDITIONING – – – – – – – – 323
REFRIGERANT CAUTIONS AND PROPER HANDLING – – – – – – – – – – 323
R134a REFRIGERANT OIL INFORMATION – – – – – – – – – – – – 324
CHAPTER 13. SHEET METAL AND STYLING – – – – – – – – 337
SECTION 1. BONNET OR ENGINE ENCLOSURE – – – – – – – 337
BONNET – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – 337
CHAPTER 14. MAIN HYDRAULIC SYSTEM – – – – – – – – – – 341
SECTION 1. HYDRAULIC SYSTEM – – – – – – – – – – – – – – – – 341
MAIN HYDRAULIC PUMP – – – – – – – – – – – – – – – – – – – – – – – – – 341
SUCTION STRAINER – – – – – – – – – – – – – – – – – – – – – – – – – 346
HYDRAULIC SYSTEM MANIFOLD ASSEMBLY – – – – – – – – – – – 347
CHAPTER 15. PNEUMATIC SYSTEMS – – – – – – – – – – 353
SECTION 1. PUMPS AND DRIVES – – – – – – – – – – – – – 353
AIR COMPRESSOR – – – – – – – – – – – – – – – – – – – – – – – 353
SECTION 2. CONTROL VALVES – – – – – – – – – – – – – – 363
PNEUMATIC MANIFOLD – – – – – – – – – – – – – – – – – – – – – – 363
SECTION 3. RESERVOIR, FILTER AND TRAP – – – – – – – – – – – 369
AIR UNLOADER VALVEWITH INTEGRAL AIR DRYER – – – – – – – – – 369
SECTION 4. CYLINDERS – – – – – – – – – – – – – – – – – – – – 373
REMOVE AND INSTALL EXHAUST BRAKE AIR CYLINDER – – – – – – – – – 373
CHAPTER 16. HAULAGE DEVICE – – – – – – – – – – – – – 375
SECTION 1. FRAMES – – – – – – – – – – – – – – – – – – – – – – 375
BIN – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – 375
SECTION 2. HYDRAULIC SYSTEM – – – – – – – – – – – – 379
BIN TIP CYLINDER – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – 379
CHAPTER 17. DEALER FABRICATED TOOLS – – – – – – – – – – – – 385
SECTION 1. TOOLS- – – – – – – – – – – – – – – – – – – – – – – – – 385
DFT1178 LIFTING TOOL – – – – – – – – – – – – – – – – 386
DFT1233 BUSHING DRIVER – – – – – – – – – – – – – – – – – 386
DFT1199 BUSHING PUSHER – – – – – – – – – – – 388

Total Pages: 428

This manual can be used by anyone from a first time owner/amateur to a professional technician. Even the most novice mechanic can also easily follow the step-by-step guides which are made simple by the illustrations and drawings. Keep this manual handy and use it often. Performing routine, preventive maintenance will save you time & money by helping to prevent premature failure and unnecessary repairs.

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File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English