Download Complete Service Manual for 1999-2005 Harley-Davidson FXD DYNA.
This Factory Service Repair Manual offers all the service and repair information about 1999-2005 Harley-Davidson FXD DYNA. The information on this manual covered everything you need to know when you want to repair or service 1999-2005 Harley-Davidson FXD DYNA.
Models Covered:
FXDS-CONV Dyna Super Glide Convertible (1999-2000)
FXDL/FXDLI Dyna Low Rider (1999-2005)
FXDWG/FXDWGI Dyna Wide Glide (1999-2005)
FXDX/FXDXI Dyna Super Glide Sport (1999-2005)
FXDC/FXDCI Dyna Super Glide Custom (2005)
FXDP Dyna Defender Police (2001-2004)
Service Manual:
Manual organization / Warnings, cautions and notes / Safety / Serial numbers / Fasteners / Shop supplies / Basic tools / Precision measuring tools / Electrical system fundamentals / Special tools / Basic service methods / Storage / Specifications
CHAPTER TWO / TROUBLESHOOTING
Operating requirements / Starting the engine / Engine performance / Electric starting system / Charging system / Ignition system / Fuel system / Engine noises / Engine lubrication / Clutch / Transmission / Lighting system / Excessive vibration / Front suspension and steering / Brake problems
CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
Routine safety checks / Maintenance intervals / Tires and wheels / Periodic lubrication / Engine oil and filter change / Transmission oil change / Primary chaincase oil change / Front fork oil change / Periodic maintenance / Primary chain adjustment / Final drive belt deflection and alignment / Rear brake adjustment / Clutch adjustment / Throttle cable adjustment / Starting enrichment valve (choke) cable adjustment / Air filter service / Tune-up / Compression test / Spark plugs / Ignition timing / Idle speed adjustment / Specifications
CHAPTER FOUR / ENGINE
Removal installation / Rocker arm and pushrods / Cylinder / Valves and components / Pistons and piston rings / Pushrods / Valve lifters / Oil pump / Oil filter mount / Camshaft support plate / Crankcase and crankshaft / Break-in / Specifications
CHAPTER FIVE / CLUTCH AND PRIMARY DRIVE
Primary chaincase outer cover / Clutch plates and friction discs / Clutch shell, compensating sprocket and primary drive chain / Clutch shell, clutch hub and sprocket / Primary chain and guide inspection / Primary chain alignment / Compensating sprocket inspection / Primary chaincase inner housing / Starter jackshaft / Clutch cable / Specifications
CHAPTER SIX / TRANSMISSION
Shifter adjustment / Transmission top cover / Shifter cam / Shift forks / Transmission side door and transmission shaft assemblies / Transmission shafts / Main drive gear / External shift mechanism / Transmission side cover and clutch release mechanism / Transmission drive sprocket / Transmission case / Oil pan / Specifications
CHAPTER SEVEN / FUEL, EXHAUST AND EMISSION CONTROL SYSTEMS
Carburetor / Air filter backplate / Intake manifold / Throttle and idle cable / Starting enrichment valve choke cable / Fuel tank / Fuel shutoff valve / Fuel tank gauge / Exhaust system / Evaporative emission control system / Evaporative control system service / Specifications
CHAPTER EIGHT / ELECTRICAL SYSTEM
Battery / Charging system / Alternator / Voltage regulator / Ignition system / Starting system / Lighting / Switches / Horn / Electric panel /Turn signal module / Turn signal module and turn signal / Security module / Speedometer speed sensor / Starter relay switch replacement / Instruments / Fuses / Circuit breaker /Diagnostic trouble codes / Specifications
CHAPTER NINE / WHEELS, HUBS AND TIRES
Motorcycle stands / Front wheel / Rear wheel / Front and rear hubs (1999) / Front and rear wheel bearing end play check / Driven sprocket assembly / Drive sprocket / Drive belt / Wheel runout / Rim and laced wheel service / Cast wheels / Wheel balance / Tires / Tubeless tire changing / Tire repairs / Vehicle alignment / Specifications
CHAPTER TEN / FRONT SUSPENSION AND STEERING
Handlebar / Front fork / Front suspension adjustment / Steering head and stem / Steering head bearing race replacement / Steering play adjustment / Specifications
CHAPTER ELEVEN / REAR SUSPENSION
Shock absorbers / Shock absorber adjustments / Rear swing arm / Specifications
CHAPTER TWELVE / BRAKES
Brake service / Front brake pad replacement / Front brake caliper / Front master cylinder / Rear brake pad replacement / Rear brake caliper / Rear master cylinder / Brake hose and line replacement / Brake disc / Bleeding the system / Rear brake pedal / Specifications
CHAPTER THIRTEEN / BODY
Seat / Windshield / Saddlebags / Specifications
SUPPLEMENT / 2002-2005 SERVICE INFORMATION
Tires and wheels / Periodic lubrication / Periodic maintenance / Engine / Rocker arm and pushrods / Cylinder head / Valve and valve components (2005 models) / Pistons and piston rings / Camshaft support plate / Crankcase and crankshaft / Clutch assembly (2005 models) / Transmission case (2003-on models) / Shifter adjustment (2003-on models) / Air filter backplate / Electronic fuel injection (EFI) / Depressurizing the fuel system (fuel injected models) / Induction module (fuel injected models) / Throttle and idle cables (fuel injected models) / Fuel tank console / Fuel tank (2004-on carbureted models) / Fuel tank (2004-on fuel injected models) / Fuel tank top plate and fuel gauge / sending unit (2004-on all models) / Fuel pump and fuel filter (2004-on fuel injected models) / Alternator / Voltage regulator / Ignition system (2004-on models) / Starting system / Lighting system / Switches / Electrical panel (2004-on models) / Turn signal module (TSM) and turn signal module/security module (TSSM) (2004-on models) / Starter relay replacement (2004-on models) / System relay replacement (2004-on fuel injected models) / Instruments / Fuses and maxi-fuse (2004-on models) / Front fork / Steering head and stem / Shock absorbers / Front brake pad replacement / Rear brake pad replacement / Rear brake pedal (2003-on FXDWG models)
INDEX
WIRING DIAGRAMS
This manual can be used by anyone from a first time owner/amateur to a professional technician.Even the most novice mechanic can also easily follow the step-by-step guides which are made simple by the illustrations and drawings.Keep this manual handy and use it often. Performing routine, preventive maintenance will save you time & money by helping to prevent premature failure and unnecessary repairs.
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Compatible: All Versions of Windows & Mac
Language: English