Download Complete Service Repair Manual for 1998-UP Mercury MerCruiser Marine Engines 496CID / 8.1L Gasoline Engine.

This Factory Service Repair Manual offers all the service and repair information about 1998-UP Mercury MerCruiser Marine Engines 496CID / 8.1L Gasoline Engine. The information on this manual covered everything you need to know when you want to repair or service 1998-UP Mercury MerCruiser Marine Engines 496CID / 8.1L Gasoline Engine.

Models Covered:

–Sterndrive (MCM) Model – Serial Number
496 Mag HO – S/N: 0M000000 & Up
496 Mag – S/N: 0M000000 & Up

–Inboard (MIE) Model – Serial Number
8.1S HO – S/N: 0M000000 & Up
8.1S Horizon – S/N: 0M000000 & Up

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Table of Contents:

Section 1 – Important Information
A – General Information
B – Maintenance
C – Troubleshooting

Section 2 – Removal and Installation
A – MCM Models
B – MIE Models

Section 3 – Engine
A – 496 cid (8.1L)

Section 4 – Electrical System
A – Starting System
B – Ignition System
C – Charging System

Section 5 – Fuel System
A – Fuel Delivery System for Electronic Fuel Injection
B – Fuel Injection Disassembly and Reassembly

Section 6 – Cooling System
A – Closed Cooled Models

Section 7 – Exhaust System
A – Manifolds and Elbows
B – Collectors

Section 8 – Drives
A – Velvet Drive 5000 Series Transmission
B – Hurth Transmission

Section 9 – Power Steering
A – Pump

This manual can be used by anyone from a first time owner/amateur to a professional technician.Even the most novice mechanic can also easily follow the step-by-step guides which are made simple by the illustrations and drawings.Keep this manual handy and use it often. Performing routine, preventive maintenance will save you time & money by helping to prevent premature failure and unnecessary repairs.

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File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English