Download Complete Service Repair Manual for 1996-2003 Polaris Sportsman Xplorer 400 / 500.

This Factory Service Repair Manual offers all the service and repair information about 1996-2003 Polaris Sportsman Xplorer 400 / 500. The information on this manual covered everything you need to know when you want to repair or service 1996-2003 Polaris Sportsman Xplorer 400 / 500.

Models Covered:

1996 Sportsman 500
1997 Sportsman 500
1997 Xplorer 500

1998 Sportsman 500
1998 Worker 500

1999 Sportsman 500
1999 Worker 500
1999 Sportsman 500 RSE

2000 Sportsman 500
2000 Worker 500
2000 Sportsman 500 RSE
Sportsman 500 Remington Special Edition (Cam ouflage color scheme).

2001 Sportsman 400
2001 Sportsman 500 DUSE
2001 Sportsman 500 H.O.
2001 Sportsman 500 HO

2002 Sportsman 400
2002 Worker 400 (International)
2002 Sportsman 400 ASEI
2002 Sportsman 400 DUSE
2002 Sportsman 500 H.O .
2002 Worker 500 (International)
02 Sportsman 500 RSEl
02 Sportsman 500 DUSE1
02 Sportsman 500 H.O. Desert
02 Sportsman 500 H.O.Freedom

2003 Sportsman 400
2003 Sportsman 500 H.O.
2003 Sportsman Ducks Unlimi ted Special Edition (DUSE)
03 Sportsman Remington Special Edi tion (RSE )
2003 Sportsman 400
2003 Sportsman 400 Desert

Manual Contents:

General Information
Troubleshooting
Lubrication Maintenance And Tune-Up
Engine Top End
Engine Lower End
Fuel System
Cooling Systems
Clutch/Drive Belt System
Transmission
Front Drive System
Electrical System
Front Suspension And Steering
Rear Suspension
Brakes
Body
2001-2003 Service Information
Index
Wiring Diagrams
Maintenance
Engine
Carburetion
Clutching
Final drive
Body and steering
Transmission
Brakes
Electrical

This manual can be used by anyone from a first time owner/amateur to a professional technician.Even the most novice mechanic can also easily follow the step-by-step guides which are made simple by the illustrations and drawings.Keep this manual handy and use it often. Performing routine, preventive maintenance will save you time & money by helping to prevent premature failure and unnecessary repairs.

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File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English