Download Complete Service Repair Manual for 2001 and Up Mercury MerCruiser Marine Engines 5.0L (305cid), 5.7L (350cid),6.2L(377cid).

This Factory Service Repair Manual offers all the service and repair information about 2001 and Up Mercury MerCruiser Marine Engines 5.0L (305cid), 5.7L (350cid),6.2L(377cid). The information on this manual covered everything you need to know when you want to repair or service 2001 and Up Mercury MerCruiser Marine Engines 5.0L (305cid), 5.7L (350cid),6.2L(377cid).

Models Covered:

1–Carbureted Models:

Sterndrive (MCM) — Serial Number
5.0L Alpha and Bravo – S/N: 0M087348 and Above
5.7L Alpha and Bravo – S/N: 0M087348 and Above

Inboard (MIE) — Serial Number
5.7L – S/N: 0L677227 and Above

Tow Sports (MIE) — Serial Number
5.7L – S/N: 0L677946 and Above

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2–MPI Models:

Sterndrive (MCM) — Serial Number
5.0L MPI Alpha and Bravo – S/N: 0M300000 and Above
350 MAG MPI Alpha and Bravo – S/N: 0M300000 and Above
350 MAG MPI Bravo Horizon – S/N: 0M300000 and Above
MX 6.2 MPI – S/N: 0M300000 and Above
MX 6.2 MPI Horizon – S/N: 0M300000 and Above

Inboard (MIE) — Serial Number
350 MAG MPI Inboard – S/N: 0M310000 and Above
350 MAG MPI Horizon Inboard – S/N: 0M310000 and Above
MX 6.2 MPI Inboard – S/N: 0M310000 and Above
MX 6.2 MPI Horizon Inboard – S/N: 0M310000 and Above

Tow Sports (MIE) — Serial Number
350 MAG MPI – S/N: 0M310000 and Above
Black Scorpion – S/N: 0M391600 and Above
MX 6.2 MPI – S/N: 0M310000 and Above
MX 6.2 Black Scorpion – S/N: 0M391750 and Above

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Table of Contents:

Section 1 – Important Information
A – General Information
B – Maintenance
C – Troubleshooting
D – California Emissions Information

Section 2 – Removal and Installation
A – MCM Models
B – MIE Models

Section 3 – Engine
A – Engine Mechanical

Section 4 – Electrical System
A – Starting System
B – Carbureted Ignition System
C – MPI Ignition System
D – Charging System
E – Instrumentation

Section 5 – Fuel System
A – Carbureted Fuel System
B – MPI Fuel System Excluding Scorpion Models
C – Scorpion Fuel System

Section 6 – Cooling System
A – All Models
B – Seawater Cooled Models
C – Closed Cooled Models

Section 7 – Exhaust System
A – Manifolds, Elbows, And Risers For Wet Joint
B – Dry Joint Identification
C – Manifolds And Elbows With Dry Joint
D – Cold Riser With Dry Joint
E – Warm Riser With Dry Joint
F – Collectors

Section 8 – Drives
A – Velvet Drive In-Line And V-Drive Transmission
B – Velvet Drive 5000 Series Transmission
C – ZF/Hurth 630 And 800 Series Transmission
D – ZF Marine/Hurth 45C In-Line Transmission

Section 9 – Power Steering
A – Power Steering Pump

Section 10 – Water Flow Diagrams
A – General Information
B – Seawater Cooled Carbureted Models
C – Seawater Cooled MPI Models
D – Closed Cooled Carbureted Models
E – Closed Cooled MPI Models

This manual can be used by anyone from a first time owner/amateur to a professional technician.Even the most novice mechanic can also easily follow the step-by-step guides which are made simple by the illustrations and drawings.Keep this manual handy and use it often. Performing routine, preventive maintenance will save you time & money by helping to prevent premature failure and unnecessary repairs.

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File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English