Download Operator’s Manual For JCB G60RX TO G115QX GENERATOR SET.
Part No. 9811/4600 – ISSUE 1 – JUN 2009
This operator’s manual is arranged to give you a good understanding of the machine and its safe operation. It also contains maintenance and technical data. Read this manual from the front to the back before you use the machine for the first time, even if you have used machines of a similar / same type before as the technical specification, systems and controls of the machine may have changed. Particular attention must be given to all the safety aspects of operating and maintaining
the machine.. With this in-depth & highly detailed manual you will be able to operate on your vehicle with the absolute best resources available, which will not only save you money in repair bills but will also help you to look after your bussiness.
Models Covered:
SERIAL NUMBER 1650000 TO 1699999
– G60RX
– G65X
– G65QX
– G80RX
– G90X
– G90QX
– G100RX
– G115X
– G115QX
This manual is INSTANT DOWNLOAD. It means no shipping cost or waiting for getting a CD package for several days. you will receive this manual today via instant download on completion of payment via our secure payment processor.
Manual Contents:
Introduction
Machine Model and Serial Number ………………………………………………………1
About This Manual ……………………………………………………………………………..2
Component Identification …………………………………………………………………….3
Important Information …………………………………………………………………………5
Safety, Yours and Others …………………………………………………………………….6
Checklists …………………………………………………………………………………………7
Installation
Unpacking ……………………………………………………………………………………….13
Site Installation ………………………………………………………………………………..14
Outdoor Installations. ………………………………………………………………………..15
Indoor installations ……………………………………………………………………………16
Routine Maintenance
Service Requirements ………………………………………………………………………23
Health and Safety …………………………………………………………………………….24
Service Schedules ……………………………………………………………………………26
Battery ……………………………………………………………………………………………28
Cooling System ……………………………………………………………………………….29
Pre Start Checks ………………………………………………………………………………31
Checks After Running ……………………………………………………………………….32
Cleaning …………………………………………………………………………………………33
CP1 and CP2 Digital Control Panels
Introduction ……………………………………………………………………………………..35
Control Panel Front Views …………………………………………………………………37
Control Panel Push Buttons ………………………………………………………………39
Data LEDs ………………………………………………………………………………………41
Starting and Stopping – Manual Mode …………………………………………………43
Starting and Stopping – Automatic Mode ……………………………………………..44
Operational Modes …………………………………………………………………………..45
Alarms ……………………………………………………………………………………………47
Transfer Fuel Pump (Optional) …………………………………………………………..49
ATP1 Digital Control Panel (option)
Introduction ……………………………………………………………………………………..51
Control Panel Front View …………………………………………………………………..52
Control Panel Push Buttons ………………………………………………………………53
Data LEDs ………………………………………………………………………………………55
Starting and Stopping – Manual Mode …………………………………………………56
Starting and Stopping – Automatic Mode ……………………………………………..57
Operational Modes …………………………………………………………………………..58
Inputs and Outputs …………………………………………………………………………..59
Alarms ……………………………………………………………………………………………60
Electrical Characteristics …………………………………………………………………..64
Alternator
Introduction ……………………………………………………………………………………..67
Installation ………………………………………………………………………………………68
Alternator Terminal Connections ………………………………………………………..73
Fault Finding ……………………………………………………………………………………76
Service and Maintenance ………………………………………………………………….79
Spares and After Sales Service ………………………………………………………….80
Engine – General Information
Introduction ……………………………………………………………………………………..81
Engine – Identifying the Engine
Engine Identification Plate …………………………………………………………………83
Engine Component Identification ………………………………………………………..84
Engine – Fluids, Lubricants and Capacities
Engine Lubricating Oil ………………………………………………………………………87
Fuel ……………………………………………………………………………………………….88
Engine – Routine Maintenance
Introduction ……………………………………………………………………………………..95
Cleaning the Engine …………………………………………………………………………96
Engine Oil and Filter …………………………………………………………………………97
Engine Cooling System …………………………………………………………………..100
Engine Fuel System ……………………………………………………………………….102
Air Intake System …………………………………………………………………………..106
Engine – Fault Finding
Introduction ……………………………………………………………………………………109
A Charts – Engine ………………………………………………………………………….. 111
B Charts – Fuel ……………………………………………………………………………… 115
C Charts – Lubricating Oil ……………………………………………………………….. 116
D Charts – Coolant …………………………………………………………………………. 118
Engine – Technical Data and Specifications
Basic Engine Data ………………………………………………………………………….121
Connection and Wiring Diagrams
Introduction ……………………………………………………………………………………123
CP1 and CP2 Wiring Diagrams ………………………………………………………..124
ATP1 Wiring Diagrams ……………………………………………………………………138
Socket Wiring – Rental Specification Only ………………………………………….144
Warranty
Warranty Information ………………………………………………………………………145
JCB Technical Service …………………………………………………………………….146
Total Pages: 150
This manual can be used by anyone from a first time owner/amateur to a professional technician. Even the most novice mechanic can also easily follow the step-by-step guides which are made simple by the illustrations and drawings. Keep this manual handy and use it often. Performing routine, preventive maintenance will save you time & money by helping to prevent premature failure and unnecessary repairs.
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File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English