Linde T20R – Type 140 , T20S – Type 144 Pallet Truck Service Training Manual

Download Complete Service Training Manual for Linde T20R – Type 140 , T20S – Type 144 Pallet truck.

This Factory Maintenance and Repair Manual offers all the service and repair information about Linde T20R – Type 140 , T20S – Type 144 Pallet truck. The information on this manual covered everything you need to know when you want to repair or service Linde T20R – Type 140 , T20S – Type 144 Pallet truck.

Models Covered:

Pallet truck
T20R – Type 140
T20S – Type 144

This manual is INSTANT DOWNLOAD. It means no shipping cost or waiting for getting a CD package for several days. you will receive this manual today via instant download on completion of payment via our secure payment processor.

Manual Contents:

Description: Electric pallet truck with seat T20R type 140 …………………………………………………………… 1
Description: Electric pallet truck, standing T20S type 144 …………………………………………………………… 1
1 Drive motor ………………………………………………………………………………………………………….. 1
1.1 Technical data ……………………………………………………………………………………………………… 2
1.2 Description ………………………………………………………………………………………………………….. 2
2 Gearbox………………………………………………………………………………………………………………. 1
2.1 Technical data ……………………………………………………………………………………………………… 2
2.2 Description ………………………………………………………………………………………………………….. 3
4 Steering and wheels ……………………………………………………………………………………………… 1
4.1 I.E.S. steering in T20R and T20S (until 05/98) ………………………………………………………….. 2
4.2 L.E.S. steering in T20R and T20S (from 06/98)…………………………………………………………. 3
4.3 Steering motors ……………………………………………………………………………………………………. 4
4.4 Steering motor connection ……………………………………………………………………………………… 5
4.5 Check and if required, replace brushes ……………………………………………………………………. 5
4.6 Drive wheels ………………………………………………………………………………………………………… 6
4.7 Stabiliser wheel T20R – T20S …………………………………………………………………………………. 7
4.8 Load wheels T20R – T20S ……………………………………………………………………………………… 8
5 Operation and brake controls …………………………………………………………………………………. 1
5.1 Control module T20S …………………………………………………………………………………………….. 2
5.2 Pedals T20R ………………………………………………………………………………………………………… 3
5.3 Progressive brake T20R ……………………………………………………………………………………….. 4
5.4 Progressive brake T20S ……………………………………………………………………………………….. 5
5.5 Technical characteristics of the brake – Digisoft and Moditorque -……………………………….. 6
5.6 Adjustment of the Digisoft brake gap ……………………………………………………………………….. 6
5.7 Adjustment of the Moditorque brake gap ………………………………………………………………….. 6
5.8 Technical characteristics of the brake – Warner (T20S)……………………………………………… 7
5.9 Adjustment of the Warner brake gap ……………………………………………………………………….. 7
6 Electrical equipment ……………………………………………………………………………………………… 1
6.1 T20R type 140 with LTM ……………………………………………………………………………………….. 2
6.1.1 Location of electric components T20R type 140 (LTM) ………………………………………………. 3
6.1.2 Traction control T20R (LTM) ………………………………………………………………………………….. 4
6.1.3 Accelerator T20R …………………………………………………………………………………………………. 5
6.1.4 Progressive braking T20R……………………………………………………………………………………… 6
6.2 T20S type 144 with LTM ………………………………………………………………………………………… 8
6.2.1 Location of electric components T20S type 144 (LTM) ………………………………………………. 9
6.2.2 Traction control T20S (LTM) …………………………………………………………………………………. 10
6.2.3 Progressive braking T20S ……………………………………………………………………………………. 11
6.2.4 Accelerator T20S………………………………………………………………………………………………… 12
6.3 Presenting the LTM speed control …………………………………………………………………………. 14
6.3.1 LTM power circuit ……………………………………………………………………………………………….. 15
6.3.2 Mosfet type power transistors 1V1 and 1V2 …………………………………………………………… 16
6.3.3 Transistors control with field effect ………………………………………………………………………… 17
6.3.4 Transistor conduction ………………………………………………………………………………………….. 18
6.3.5 Transistor blocking ……………………………………………………………………………………………… 19
6.3.6 Transistor protection module ………………………………………………………………………………… 20
6.3.7 Transistor module cabling…………………………………………………………………………………….. 21
6.3.8 Installation of the transistor modules ……………………………………………………………………… 21
6.3.9 Transistor module checking …………………………………………………………………………………. 22
6.3.10 Power diodes ……………………………………………………………………………………………………… 23
6.3.11 Measurement shunt …………………………………………………………………………………………….. 23
6.3.12 LTM speed control ………………………………………………………………………………………………. 25
6.4 LBC control module 1A2 ………………………………………………………………………………………. 27
6.4.1 LBC control module check …………………………………………………………………………………… 29
6.5 Troubleshooting ………………………………………………………………………………………………….. 30
6.5.1 Analysis of faults ………………………………………………………………………………………………… 30
6.6 Electric drawings for T20R – T20S with LTM…………………………………………………………. 33
6.6.1 T20R with LTM – LBC – IES (1 start switch – brake end)
– until 10/97 – ………………………………………………………………………………………………….. 34-35
6.6.2 T20R with LTM – LBC – IES (2 brake pedals switches)
– from 11/97 to 05/98 – …………………………………………………………………………………….. 38-39
6.6.3 T20S with LTM – LBC – IES
– until 10/97 – ………………………………………………………………………………………………….. 42-43
6.6.4 T20S with LTM – LBC – IES (new speed reduction ratios)
– from 11/97 to 05/98 – …………………………………………………………………………………….. 46-47
6.7 T20R type 140 with LDC ……………………………………………………………………………………… 49
6.7.1 T20R: Operating the truck ……………………………………………………………………………………. 50
6.7.2 T20R: Location of the speed control panel components (LDC) ………………………………….. 51
6.7.3 T20R: status of LDC control box inputs …………………………………………………………………. 52
6.7.4 T20R: LDC speed control adjustments (Eprom 1.5) ………………………………………………… 53
6.7.5 T20R: truck coding ……………………………………………………………………………………………… 53
6.7.6 T20R: accelerator ……………………………………………………………………………………………….. 54
6.7.7 T20R: the brake box 7A4 …………………………………………………………………………………….. 55
6.8 T20S type 144 with LDC ……………………………………………………………………………………… 56
6.8.1 T20S: Operating the truck ……………………………………………………………………………………. 57
6.8.2 T20S: Location of the speed control panel components (LDC) ………………………………….. 58
6.8.3 T20S: status of LDC control box inputs ………………………………………………………………….. 59
6.8.4 T20S: LDC speed control adjustments (Eprom 1.5) …………………………………………………. 60
6.8.5 T20S: truck coding ……………………………………………………………………………………………… 60
6.8.6 T20S: accelerator ……………………………………………………………………………………………….. 61
6.9 T20S – T20R: Speed sensor adjustment and control ……………………………………………….. 62
6.10 Using control units for LDC speed control (Eprom 1.5) …………………………………………….. 63
6.10.1 Diagnostic menus ……………………………………………………………………………………………….. 64
6.10.2 Troubleshooting ………………………………………………………………………………………………….. 70
6.10.3 Error codes displayed in the menus (2), (3), (31) and servicing ………………………………… 73
6.10.4 Truck faults correspondence – Error messages………………………………………………………. 76
6.10.5 Table of faults in the power circuit …………………………………………………………………………. 78
6.11 Braking ……………………………………………………………………………………………………………… 79
6.11.1 Electromagnetic brake control, DIGISOFT …………………………………………………………….. 79
6.11.2 Electromagnetic brake control, MODITORQUE ……………………………………………………… 81
6.11.3 Electrohydraulic brake control ………………………………………………………………………………. 83
6.12 Electrical steering LES ………………………………………………………………………………………… 84
6.12.1 T20S – T20R: LES electric steering description ………………………………………………………. 85
6.12.2 LES steering operation ………………………………………………………………………………………… 86
6.12.3 Setting the wheel position potentiometers ………………………………………………………………. 87
6.12.4 LES steering adjustment ……………………………………………………………………………………… 88
6.12.5 Diagnostic adjustment equipment ………………………………………………………………………….. 88
6.12.6 Adjustment procedures ……………………………………………………………………………………….. 88
6.12.6.1 Replacing the position potentiometers ……………………………………………………………………. 89
6.12.6.2 Teaching the steer after replacing the control box 3A1 …………………………………………….. 91
6.12.7 Using control units for LES speed control ………………………………………………………………. 93
6.12.8 Troubleshooting with the TEST MODULE unit or PC ……………………………………………… 101
6.12.9 List of fault codes and servicing ………………………………………………………………………….. 103
6.13 TNL multifunction indicator …………………………………………………………………………………. 107
6.13.1 Description ………………………………………………………………………………………………………. 107
6.13.2 Alarms and linking of screens …………………………………………………………………………….. 110
6.13.3 Setting parameters for multifunction indicator / Factory settings ………………………………. 111
6.13.4 Setting the multifunction indicator after a service visit …………………………………………….. 111
6.13.5 PC connection for multifunction indicator settings ………………………………………………….. 112
6.13.6 Selecting menus in TRUCK DOCTOR ………………………………………………………………… 113
6.13.7 Using the TRUCK DOCTOR to set parameters for the multifunction indicator …………… 114
6.14 Electric drawings for T20R – T20S LDC-equipped …………………………………………………. 119
6.14.1 T20R (LDC)- from 06/98 up to Serial No. K00159 ……………………………………………. 120-121
6.14.2 T20R (parking brake modification)- from Serial No. K00160 to No. N00147 – ……… 124-125
6.14.3 T20R (multifunction indicator) – from Serial No. N00148 …………………………………… 128-129
6.14.4 T20S (LDC)- from 06/98 up to Serial No. K00381 ……………………………………………. 132-133
6.14.5 T20S (hydraulic brake assistance)
– from Serial No. K00382 to No. N01093 – ……………………………………………………… 136-137
6.14.6 T20R (multifunction indicator) – from Serial No. N01094 …………………………………… 140-141
7 Hydraulic unit ……………………………………………………………………………………………………….. 1
7.1 T20R type 140 hydraulic equipment ………………………………………………………………………… 2
7.1.1 T20R equipment up to truck no. W4X140M00040 ……………………………………………………… 2
7.1.2 T20R equipment up to truck No. W4X140M00041 …………………………………………………….. 3
7.2 T20S type 144 hydraulic equipment ………………………………………………………………………… 4
7.2.1 T20S equipment up to truck no. W4X144M00241 ……………………………………………………… 4
7.2.2 T20S equipment up to truck no. W4X144M00242 ……………………………………………………… 5
7.3 Pump motor unit 1kW ……………………………………………………………………………………………. 6
(T20R up to truck no. W4X140M00040)
(T20S up to truck no. W4X144M00241)
7.3.1 Brushes warning lamp …………………………………………………………………………………………… 6
7.3.2 Motor reassembly …………………………………………………………………………………………………. 7
7.3.3 Hydraulic pump ……………………………………………………………………………………………………. 7
7.4 Pump motor unit 1.2 kW – without maintenance – ………………………………………………………. 8
(T20R from truck No. W4X140M00041)
(T20S from truck No. W4X144M00242)
T20S – Type 144

ELECTRIC PALLET TRUCK WITH SEAT T20R TYPE 140
T20R type 140 with nominal capacity of 2000 Kg:
– electronic drive unit with transistor LTM B 24 V, 300A (from 06/96 to 05/98)
– high frequency speed control (16kHz) with microprocessors LDC B 24 V, Eprom 1.5 (from 06/98)
– traction motor 2 KW
– pump motor group 1 KW at 15% usage
– I.E.S electric steering (until 05/98)
– L.E.S. electric steering (from 06/98)
– steering motor 0.2 KW
ELECTRIC PALLET TRUCK WITH SEAT/STANDING T20S TYPE 144
T20S type 144 with nominal capacity of 2000 Kg:
– electronic drive unit with transistor LTM B 24 V, 300A (from 06/96 to 05/98)
– high frequency speed control (16kHz) with microprocessors LDC B 24 V, Eprom 1.5 (from 06/98)
– traction motor 2 KW
– pump motor group 1 KW at 15% usage
– I.E.S electric steering (until 05/98)
– L.E.S. electric steering (from 06/98)
– steering motor 0.2 KW

Total Pages: 184

This manual can be used by anyone from a first time owner/amateur to a professional technician.Even the most novice mechanic can also easily follow the step-by-step guides which are made simple by the illustrations and drawings.Keep this manual handy and use it often. Performing routine, preventive maintenance will save you time & money by helping to prevent premature failure and unnecessary repairs.

Your will receive a download link immediately after your payment is completed successfully. So please make sure your email address is correct.Check spam if can’t find the new mesage in your email inbox.

File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English